Senor Metals Pvt Ltd Bronze Products

EDM Wire Features

Senor EDM Wires manufactured on World famous Japanese Technology have following features:

Very good straightness, excellent in auto threading applications, especially in Japanese and German wire cutting machines
Excellent Surface Finish
Good Roundness
Inline Japanese Continuous Annealing Technology ensures a stable and uniform tensile strength preventing wire breakage
Manufactured with a high precision and wire diameter tolerance of +0.000 / -0.002 mm with smooth surface free from flaws or irregularities.
Higher Cutting efficiency.

EDM Wire Specification

Sr. No	Wire Diameter	Diameter Tolerance	Wire Grade	Tensile Strength	Elongation	Available Spool Types
	(mm)	(mm)		(N/mm²)	(%)
1	0.10	+0 , -0.002	Hard	> 980	≤ 2	DIN 125, P-5
2	0.15	+0 , -0.002	Soft Semi Hard Hard	450-550 550-750 > 980	> 25 > 10 ≤ 2	DIN 125, P-5
3	0.20	+0 , -0.002	Soft Semi Hard Hard	450-550 550-750 >980	> 25 > 10 ≤ 2	DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15
4	0.25	+0 , -0.002	Soft Semi Hard Hard	450-550 550-750 >980	> 25 > 10 ≤ 2	DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15
5	0.30	+0 , -0.002	Soft Semi Hard Hard	450-550 550-750 >980	> 25 > 10 ≤ 2	DIN 125, DIN 160, DIN 200, DIN 250, P-5, P-10, P-15

ALLOY CODE : A1 - CuZn40, A2 - CuZn37, A3 - CuZn35

Packing Details

EDM Wire Spool Sizes

Spool Type	(D)	(d)	(L)	(W)	(H)	Net Wt / Spool
	mm	mm	mm	mm	mm	Kgs
DIN - 125 (K-125)	125	80	125	100	16	3.5
DIN 160(K-160)	160	100	160	130	22	7
DIN 200	200	125	200	160	22	14
DIN 250	250	160	200	160	22	20
P-5	160	90	115	90	20	5
P-10	200	90	134	110	30	10
P-15	250	110	140	131	32	15

Note:

1. These spool dimensions are provided as general information, and are typical dimensions only. Spool manufacturers are not completely consistent with these dimensions
2. EDM Wires are wound on Spools wrapped by brown paper followed by plastic shrink packing and packed in Shock Proof and Weather Proof corrugated box.

Process Type and Recommended Wire Grade

No	Process Type	Cutting	Wire Type
			Soft	Semi Hard	Hard
1	Straight Cutting	1 Pass Cutting	Not recommended	Good	Excellent
	Straight Cutting	2 Pass Cutting (Rough + Finish)	Not recommended	Not recommended	Excellent
	Straight Cutting	3 Pass Cutting (Rough + Finish + Refinish)	Not recommended	Not recommended	Excellent
2	Relief Cutting	1 Pass Cutting relief under 10	Not recommended	Good	Excellent
	Relief Cutting	2 Pass Cutting relief under 10 to 20	Good	Excellent	Not recommended
	Relief Cutting	1 Pass Cutting relief under 20	Excellent	Good	Not recommended

Senor Electrolytic Zinc Plated Brass EDM Wires

Senor zinc-coated wires manufactured on European Technology Consists of brass wire electroplated with high purity zinc. The high plating accuracy realizes faster cutting speed and provides a better surface finish on the work piece.

Features :

High purity uniform zinc layer
Impurities are kept to the minimum, thus preventing deterioration of performance.
The discharge is stable and free of irregularities
High cutting rates
Reduced tendency of wire breakage and copper deposit
Excellent value for money

Senor Diffused EDM Wires

Senor high quality Diffused EDM Wires for High Speed EDM Machines. This Diffused EDM Wires are coated and diffused to give better cutting speed max upto 25% then plain wires.

EDM Wires (Electric Discharge Machining wire)